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Defective Fan motor with Integrated control module
27-10-2025, 19:45 PM,
Post: #1
Defective Fan motor with Integrated control module
I just want to share my experience with the issue i had with the the Fan motor with integrated control module (attached picture). This fan is installed on the cooling  system of a Mercedes C250 , 2013 Engine c ode 651-911.
The Fan's motor is connected through 4 wires: Two heavy gauges wires, the positive and the negative (the positive directly from the battery through a 100 amps fuse and the negative to the chassis). Another wire connected to a fused  (22 amps) from the front SAM and the command wire connected directly to the ECU.

Symptoms:
-Engine running cold and A/C turned on: the fan starts.
-Engine running cold then removing the connector on the Coolant Temperature sensor (CTS), the engine starts with 100% duty (fail safe situation).

-Engine standstill then activating the Fan through жеитяу or Vёdїамо, the fan starts and responds to the duty cycle percentage.

-Engine hot (90 DegC) and turning the A/C on, the fan does not starts.
-Engine hot then removing the connector from the CTS, the fan does not start.
-Engine hot then trying to activate the fan through жеитяу or Vёdїамо, the fan does not start.
-Engine hot and measuring the signal on the command wire revealed that the ECU was attempting to wake up the fan motor (7.5 V for one second then wait 10 seconds and repeat the cycle).
The fuses are OK. Wires continuity and resi5тдnce are OK. The engine ECU was re-flashed. The integrated control module in the Fan motor was reset through Vёdїамо.
When the engine was left to coll down, the Fan motor answers all commands.

Conclusion: it was apparent that the issue was heat related  and i strongly suspected an issue with the Integrated control module on the Fan's motor.
I removed the fan assembly, removed the motor from the fan assembly,  removed the plastic cover on top of the module to uncover the electronics for inspection: I discovered a cold solder joint on one leg of the power Mosfet or triac. Cleaned the area and soldered the defective area using good quality solder and flux. I then put back the plastic cover on top of the electronics for waterproofing using high temperature silicone. re-installed the fan assembly and did a test drive, the fan is not working as it should engine hot or cold. This saved me  a lot of money.
So, just in case you experience something similar, don't hesitate to inspect the electronics on the integrated control module of you cooling water fan.


Attached Files
Integrated Control module(2).rar
File Type: .rar
Downloaded: 3 times
Size: 2.05 MB

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