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Engine swap E60 535d --> E61 530d coding advice requested
13-02-2024, 21:58 PM, (This post was last modified: 14-02-2024, 22:01 PM by Stratofortress.)
Post: #1
Engine swap E60 535d --> E61 530d coding advice requested
Dear members,

an engine swap was performed from 2006 E60 535dA into 2006 E61 530dA.

DDE and CAS are from the donor (E60). Obviously the engine starts yet the gear fails to engage from P.

What's your take as the following steps to get everything into working order?

Simply change VIN for DDE and CAS?

Or donor VIN for EGS, and then synchronise with CAS?

Anything else to consider? What about the vehicle type code?

BMW Standard Tools, ISTA/P and ISTA+ are available for coding and programming.

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13-02-2024, 23:12 PM,
Post: #2
RE: Engine swap E60 535d --> E61 530d coding advice requested
The gearbox is 6hp28 from the donor?
You have got 272hp with old selector or 286hp with joystick?

RS3 8V2 nardo limo pl 540HP 680NM
109-Performance
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14-02-2024, 03:55 AM,
Post: #3
RE: Engine swap E60 535d --> E61 530d coding advice requested
The gearbox is with the old lever selector and was not swapped from the 535d.

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14-02-2024, 08:44 AM,
Post: #4
RE: Engine swap E60 535d --> E61 530d coding advice requested
AFAIK there is a different lock for gear selector on e60 models with old key and the slot in key.

I have seen one situation when a gearbox from the e60 with new key was put in e60 with old key and lock for gear selector was not releasing, if you release manually for P everything else was working properly.

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14-02-2024, 10:51 AM, (This post was last modified: 14-02-2024, 22:01 PM by Stratofortress.)
Post: #5
RE: Engine swap E60 535d --> E61 530d coding advice requested
Both vehicles are with start button & key fob.

Wondering about the coding required for DDE (from donor), CAS (from donor) and EGS (original) to get everything set up?

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15-02-2024, 08:19 AM,
Post: #6
RE: Engine swap E60 535d --> E61 530d coding advice requested
So, why don't You just put VIN from CAS, DDE to EGS and sed whar happens.
Maybe there is this simple immobilizer.
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15-02-2024, 11:32 AM,
Post: #7
RE: Engine swap E60 535d --> E61 530d coding advice requested
That's my initial plan, and wanted to have your valuable thoughts and comments to consider in the process.

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15-02-2024, 13:07 PM,
Post: #8
RE: Engine swap E60 535d --> E61 530d coding advice requested
(15-02-2024, 11:32 AM)Stratofortress Wrote:  That's my initial plan, and wanted to have your valuable thoughts and comments to consider in the process.

I don't think this will solve your problem.
CAS and DDE do not care what VIN in EGS has. I have seen many swapped gearboxes with the old VIN working without issue. Something else is wrong.
Could it be that the wire that releases the lever was forgotten during installation?


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15-02-2024, 14:07 PM,
Post: #9
RE: Engine swap E60 535d --> E61 530d coding advice requested
Or maybe just try to put CAS, DME , EGS and JBB to same I-Level.

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23-03-2024, 14:59 PM,
Post: #10
RE: Engine swap E60 535d --> E61 530d coding advice requested
Hi, as I know you need to set 3 ecus with the same ISN : DDE, CAS and EGS. If you swapped DDE and CAS and leave "old" EGS it will NOT work. You need to reset EGS ISN and than code it to the car. VIN is not so important only ISN (it is the immo code).

Trying to fix BMW with ICOM, ISTA, ESYS and CDGI. 
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